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Removing failed rubberised coating from equipment.

One of my pet hates is the soft-touch rubberised coating some manufactures put on their kit. It invariably fails sooner or later. Indeed, I’ve had quite a lot of kit over the years where the rubberised coating has failed. Fortunately it is usually fixable – or to be more precise, removable. Depending on the coating’s formulation, and the substrate material, petrol and/or isopropanol and a little ‘elbow-grease’ will normally remove the sticky mess. Unfortunately, sometimes lettering and legends come off too.

Nevertheless, I have successfully removed failed rubberised coatings many times, even on some quite expensive kit, E.g. AOR 8200 wide band radio scanner, Sony ICF-SWT1000 multiband receiver/cassette-corder and my trusty Degen 1126 Radio/MP3 player/recorder. All of which work perfectly following their clean-up.

Some of the kit from which I've had to remove failed rubberised coatings
Some of the kit from which I’ve had to remove failed rubberised coatings

How to remove failed coating

Firstly you need to find a solvent that actually attacks the rubber gunge without damaging the plastic substrate. My favourite two solvents for this sort of repair are petrol (US: gasoline) and isopropanol. Important, try the solvent first on a small hard to see area. If that works and does not denature the underlying plastic, then…

  • Dismantle the equipment as far as necessary and remove the works from the shell.
  • Clean the sticky gunge off the shell using small amounts of isopropanol or petrol on clean pieces of white kitchen towel, or similar. A small pl;astic scraper can be useful in this context too.
  • If you used petrol, then clean off any petroleum residue with isopropanol.
  • Allow to dry, reassemble and test.

Mobile phone that turned into a sticky mess

As it happens, I had occasion to raid my box of old mobile phones this afternoon, looking for a working ‘BL5C’ battery. As I withdrew my hand, one of the old phones was literally stuck to my fingers. Its rubberised coating had completely broken-down, forming a nasty, sticky, treacle-like mess. So I took a few snaps of the recovery process…

The horrible sticky mess that was glued to my fingers
The horrible sticky mess that was glued to my fingers

I don’t actually have any petrol – well only in the car. But sometimes isopropanol will remove this sticky on its own. So I tried it and it worked. Though it took several attempts to remove it all. I also used a standard mobile phone screen removal tool as a gentle scraper to remove the clumps of rubberised gunge.

Half way through the cleaning process
Half way through the cleaning process

It took 5 sheets of Tesco kitchen paper, 30 millilitres of 99.9% isopropanol and around 20 minutes of ‘elbow-grease’, but eventually I removed it all. And the printed legends remained mostly in tact.

The cleaned up phone - all the failed rubberised coating removed
The cleaned up phone – all the failed rubberised coating removed

And even though I didn’t even bother to dismantle the device, it still worked…

To prove it still works
To prove it still works

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